At our neodymium magnet manufacturing facility, we utilize advanced equipment and rigorous procedures to ensure only the highest quality magnets leave our factory.
By thoroughly testing each batch, we can stand behind the quality of our neodymium magnets.
Manual inspection alone can’t match our standards for accuracy, efficiency and cost-competitiveness. Therefore, we employ advanced automated inspection systems to swiftly and precisely gauge multiple dimensions and visual flaws, rejecting defects while sustaining high productivity outpacing manual methods.
We meticulously measure magnets at all manufacturing stages, using calipers and micrometers to detect any dimensional deviations from specifications. This constant precision analysis allows us to take corrective actions when needed, ensuring magnets conform to critical size, shape and tolerance requirements for optimal functioning.
We thoroughly inspect for defects like cracks, nicks, shape abnormalities, finish issues, and coating inconsistencies, to identify problems early and guarantee only the highest quality magnets leave our factory.
By measuring the force needed to detach magnets from ferromagnetic metals like steel, we simulate real-world holding conditions. Quantifying this tensile force gives us key insights into the magnet’s gripping and lifting capacity for tasks like affixing objects. This controlled testing reliably predicts field performance.
We meticulously measure the magnetic field strength of each neodymium magnet batch to verify they meet the specified grade and quality standards. This consistent magnetic field testing guarantees reliable, uniform performance across production runs, upholding the consistency customers expect.
We assess coating and plating corrosion resistance by exposing magnets to calibrated saltwater sprays, then examining corrosion levels over time. This controlled testing validates the durability of protective coatings and platings in real-world salty, humid environments.
By verifying plating thicknesses meet specifications, we guarantee sufficient protection and functionality for the intended application. Our controlled testing validates optimal plating depths for the operating conditions.
Our magnet hardness assessment involves subjecting the magnet to controlled pressure, measuring its resistance to deformation. This ensures the magnet’s durability and suitability for its intended application.
We assess neodymium magnets’ temperature durability by testing in controlled chambers across high and low temperature extremes, beyond operating limits. Incrementally measuring magnetic strength at each temperature quantifies performance falloffs and structural integrity, validating stability for real-world thermal variations.
| Processing | Tools/Machines | Inspection Purpose | Disc | Ring | Block | Arc | Irregular | |
|---|---|---|---|---|---|---|---|---|
Sintered Blank Magets | Micrometer/Caliper | to check the size | √ | √ | √ | √ | √ | |
Sintered Blank Magets | Electromagnetic tester | demagnization curve analysis to check the performance of magnetic properties | √ | √ | √ | √ | √ | |
Machining Process | Micrometer | to check the size | √ | √ | √ | √ | √ | |
Machining Process | Gauge | to check the size | √ | √ | √ | |||
Machining Process | Projector | to check the size | √ | √ | √ | |||
Machining Process | Human inspection | to check the appearance any defects | √ | √ | √ | √ | √ | |
Finished Magnets | Thickness meter | to test the thickness of magnet surface electroplating | √ | √ | √ | √ | √ | |
Finished Magnets | Drop test | to test the adhesion of magnet surface electroplating | √ | √ | √ | √ | √ | |
Finished Magnets | Salt spray tester | to test the corrosion resistance of magnet surface plating. | √ | √ | √ | √ | √ | |
Finished Magnets | Thermal shock test | Stability test of cold and heat resistant infusion | √ | √ | √ | √ | √ | |
Finished Magnets | Pull test | to test the mechanics performance | √ | √ | √ | √ | √ | |
Finished Magnets | Gaussmeter | to measure strength and polarity of magnetic fields | √ | √ | √ | √ | √ | |
Finished Magnets | Fluxmeter | to measure the density of the magnetic field beam, with the unit of Wb | √ | √ | √ | √ | √ | |
Finished Magnets | Visual inspection machine | full inspection of magnet appearance, size, aperture, internal crack, or other defects. | √ | √ | √ | |||
Finished Magnets | Human inspection | full inspection of magnet appearance, size, aperture, internal crack, or other defects. | √ | √ | ||||
Finished Magnets | Visual inspection machine | Visual Inspection Machine: full inspection of magnet appearance, size, aperture, internal crack, or other defects. | √ | √ | √ | |||
Finished Magnets | Micrometer/Gauge/Projector | Visual Inspection Machine: full inspection of magnet appearance, size, aperture, internal crack, or other defects. | √ | √ | ||||
Finished Magnets | Conditional tester | to test temperature variation and humidity of magnets in a certain environment. | √ | √ | √ | √ | √ | |
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